Our offer
Processing machines
Our team has extensive experience in creating CNC machining machines for non-standard applications. In cases where standard CNC machines do not work and rework is not cost-effective, we offer customized solutions. We design and build industrial machines such as specialized CNC machines and CNC machining lines, as well as automatic machining lines.
Many times, our CNC workstations work as components of a <a href=”https://unitem.pl/realizacje/linie-produkcyjne/”>robotic production line</a>.
<We also modernize conventional machines</a> – we add CNC drives and automate particular machining processes creating automatic production lines.
Moreover, we manufacture and design CNC machines from scratch – comprehensively (the whole project is made by us).
What kind of CNC machines do we design and build?
We also make CNC machines for spinning, or bending machines. We also offer custom solutions for CNC machines to process non-standard materials.
High specialization of our team allowed us to become an expert in building dedicated CNC machines.
Our realizations concern machines processing hard elements, but also soft, rubber, brittle ones.
Our past implementations have included:
CNC cutting machines such as:
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- N CNC drilling machines
- N CNC milling machines
- N CNC drilling machines
- CNC lathes
- N CNC milling machines
- CNC saws
- CNC lathes
- dłutownice CNC
- szlifierki CNC
a także maszyny do obróbki plastycznej:
CNC machine tools – how do they work?
The operation of CNC machine tools is based on the control system. There are three basic types of CNC controls that we use in the machining machines we build. Types of CNC controls:
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- sectional control – the tool of the machine moves along the planned feed only parallel to the coordinate axis
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- point control – means positioning of the tool in a precisely defined point in relation to the workpiece, whereby it is irrelevant along which track the tool is moving
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- shape control – otherwise known as continuous control. This is a multi-dimensional control. The path of the tool relative to the workpiece must pass through successively determined points of the track and it is a line consisting of both rectilinear and curvilinear segments. The machines process workpieces in both D2 and 3D space.
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Our machines use microcomputer to manage the whole process. Due to the fact that we supply dedicated machines, they are programmed to process parts specified by the customer. Sometimes it is one reference, and sometimes many. In projects, where there are many references, we integrate vision system to simplify operator’s work and machine recognizes independently what reference is machining and automatically runs correct control program.
CNC machine tool alternatives
Although CNC machining shows an advantage over other machining processes because of precision, speed, repeatability. It may not be suitable for every production application. Unitem company from Lower Silesia, after conducting an audit in the company, indicates many opportunities to implement the technological process. Often automation of other production processes can prove more suitable and cost-effective than providing a dedicated CNC machine for machining a detail.
In our realizations we have automated machines which machined a workpiece with ultrasound or the cutting of a workpiece was done with water jet or machining was done with abrasive jet.
Our CNC machining machines grind and deburr electrochemically.
Cost effectiveness and efficiency of dedicated CNC machine tool over mass produced CNC machine tools
We have been supplying CNC machines for many years, over many implementations and even more customer audits. We can write that in most cases the CNC machines produced in series do not meet all the needs of customers.
Most often, mass-produced machines are prepared for many different production possibilities, companies demonstrate their possibilities by giving information from laboratory tests. However, in the ordinary operation of these machines, they usually
Dedicated CNC machine running faster than a much more expensive mass produced CNC machine solution
In the video below we present a CNC machine designed for precision drilling of holes in very hard details for the production of concrete sleepers for railroads. Our CNC turret lathe has significantly increased production capacity in the company.